Savings in production of 15% to 30%
Are you looking for a partner who can make your production sustainably competitive instead of just analyzing problems?
KLOEPFEL by EPSA - engineering brings structure to your production processes, reduces your manufacturing costs in a targeted manner and creates full cost transparency. Our experts analyze machines, material usage and employee efficiency, identify potential savings and accompany the implementation directly on site. We also support private equity companies in the evaluation and optimization of manufacturing operations. Our pragmatic approach: measurable results instead of theory.

- 03:19 Min
Ten awards. Four values. One clear statement.
Significant savings with targeted production optimization
What makes us special:
- Advice from the field
- Engineering experience and tool expertise
- Tailor-made process optimization with cost control
- Transparency of the CO₂ footprint in the supply chain
Awarded BEST CONSULTANT - 10th time in a row


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Holistic and individual optimization of your production

Our service modules for optimizing your production help you to reduce costs, streamline processes and sustainably increase efficiency.
Cost management
We support you in systematically identifying cost potentials, making them transparent and optimizing them in a targeted manner across the entire value chain.
Product design and development
We offer you various methods for optimally combining design and cost awareness. Our approach combines creative design with economic efficiency.
Process optimization and evaluation
We help you to make processes more efficient and systematically identify potential. This allows you to increase productivity and quality along your production and value chain.
Energy optimization
We minimize energy consumption along the entire product life cycle and analyse your products and processes for energy efficiency.
CO2 Fooprint
We record and evaluate the CO2 footprint of your products and manufacturing processes. In this way, we create the basis for environmentally conscious decisions.
We optimize your product costs
Our manufacturing processes
We optimize your product costs
Sheet metal technology

Procedures that are supported
- Gas-shielded arc welding MAG, MIG, MAG pulse, TIG.
- Resistance welding (spot welding)
- Ultrapulse welding
- Friction welding
- Electrode welding
- Submerged arc welding
- Plasma welding
- Laser welding
- Electron steel welding
- Roll seam welding
- Cold pressure welding
Electric motors

Fügen

Procedures that are supported
- Fügen
- Manual and robotic welding
- Calculation similar to MTM
Casting process

Procedures that are supported
- Croning (mask molding process)
- Die casting
- Investment casting
- Gravity die casting
- Sand casting
- Injection molding
Cable assembly

Assembly

Procedures that are supported
- Single mounting
- Series mounting
- Flow assembly
Printed circuit board assembly

Surfaces

Procedures that are supported
- Electroplating
- Hardening
- Varnishing
Machining

Procedures that are supported
- Turning
- Drilling and tapping
- Milling
- Saws
- Loops
Our expertise for your production optimization
The KLOEPFEL by epsa - engineering team has more than 25 years of experience in the manufacturing industry. The observation that many companies lack clear transparency about their product costs was the starting point for the development of Cost Control.
After intensive development work, Cost Control has become a powerful tool that is now used successfully in various areas of the company, from the purchasing department to validate purchase prices, through work preparation to production to ensure productivity.

"With Cost Control, we not only offer companies a tool for cost control, but also a sustainable solution for increasing efficiency, making optimum use of resources and securing the future of production."
With in-depth expertise in over 20 industries, from mechanical engineering to medical technology, we regularly achieve cost savings of 15-30%. Our team supports you in improving your cost structures in a targeted manner, making processes more efficient and securing productivity in the long term.
Trust in the satisfaction of our customers
Satisfied customers
Applied Materials
Applied Materials is driving the future of electronics and renewable energies with innovative materials and technologies. The company stands for progress, precision and sustainable solutions that make our world smarter.

Applied Materials
Betek
Betek combines German engineering with a spirit of innovation. The company develops durable carbide solutions for the highest demands and stands for precision, quality and sustainability.

Betek
Bridgeman
Brückner is shaping the future of plastics processing with high-tech systems. For decades, the name has stood for innovation, sustainability and partnership at eye level.

Bridgeman
Doll
Doll is synonymous with quality in vehicle construction. For over 80 years, the Black Forest-based company has been developing special vehicles that embody strength, precision and passion.

Doll
Evva
Evva is a Viennese family business with over 100 years of history. As a specialist in security systems, Evva creates innovative access solutions with heart and mind.

Evva
Grammer
"At the beginning of the project I was very doubtful about the sense of such a project, however the way you included our internal departments into the project brought wide acceptance for your work." - Tuna Arinci. The company develops and produces innovative driver and passenger seats as well as components and systems for car interiors. The Seating Systems segment comprises the truck and off-road seats as well as train and bus seats divisions. With over 9,000 employees in 21 consolidated companies, Grammer is represented in 17 countries worldwide.

Grammer
Grim
"Over the entire duration of the project, they achieved a minimization of procurement costs of around € 2.5 million." - Klemens Kalverkamp (Managing Director). Founded in 1861, Grimme Landmaschinenfabrik GmbH & Co. KG is a world market-leading manufacturer of potato technology based in Damme (Lower Saxony). Since 2003, the company has also been manufacturing machines for sugar beet harvesting and vegetable cultivation and employs over 1,450 people worldwide.

Grim
Grünbeck
Grünbeck Wasseraufbereitung GmbH deals with all water treatment technologies, has worldwide activities and is based in Höchstädt an der Donau. Grünbeck is dedicated to the topic of water like no other company. The company sees water as a science and thus manages to better understand interrelationships and get the best out of the source of life.

Grünbeck
Hirtenberger
The Hirtenberger Group is a collection of leading technology and engineering companies that are able to distinguish themselves as innovation and technology leaders in their markets. The Group concentrates on niche markets and strives for market leadership in these areas. The Group covers a wide range of business areas, from pyrotechnics and chemicals handling to the automotive and defense industries and resource conservation in environmental technology.

Hirtenberger
Lely Group
"All the sessions were well prepared including documentation." - Peter Smit (Corporate Strategic Purchasing Manager). Lely is a Dutch agricultural machinery manufacturer with a turnover of around 430 million euros. Today, Lely focuses primarily on technology for dairy cattle farming and green fodder harvesting. In addition to milking technology, the company's expertise lies in machinery and technology for green fodder production and processing with hay rakes and round balers as well as the associated transport vehicles.

Lely Group
Optimize production now

"I would be happy to arrange a non-binding consultation on the subject of on the subject of production optimization."
Awarded BEST CONSULTANT - 10th time in a row


- +49 211 941 984 33
- rendite@kloepfel-consulting.com