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KLOEPFEL by EPSA - engineering

Holistic and modular manufacturing optimisation
A man in a suit with grey hair and a friendly smile stands in front of a bright wall.
Several people are working on technical drawings and notes on a table.

Savings in manufacturing of 15% to 30%

Are you looking for a partner who will make your manufacturing sustainably competitive, rather than just analysing problems?

KLOEPFEL by EPSA – Engineering brings structure to your production processes, specifically lowers your manufacturing costs, and creates full cost transparency. Our experts analyse machinery, material usage, and employee efficiency, identify potential savings, and support implementation directly on-site. We also assist private equity firms in evaluating and optimising manufacturing operations. Our pragmatic approach: measurable results instead of theory.

Transparent award with the inscription '2025 Best Business Consultants' by KLOEPFEL Consulting.

Ten awards. Four values. One clear statement.

Significant savings with targeted manufacturing optimisation

Years of consolidated team experience
0
Cost saving
15- 0 %
Sectors We Serve
> 0

What makes us stand out:

Excellent as BEST CONSULTANTS - 10th time in a row

Forbes 2025 Logo with the text 'Best Consulting Firms' and the note 'powered by Statista'.
Award for Brandeins Top Consultants 2025 for the best consultants in Germany.

Book a no-obligation appointment

We will contact you within 24 hours!

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Data protection
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What is KLOEPFEL Engineering?

Two professionals are discussing a technical device during a meeting in a modern office.

What makes KLOEPFEL Engineering stand out?

Two engineers in hard hats are looking at digital data displays in a modern production environment.

Enthusiasm for manufacturing optimisation

Two engineers in safety clothing are looking at data on multiple monitors in a control room.

Why KLOEPFEL Engineering?

CNC milling machine machining metal parts, with coolant spraying during the milling process.

Case Study

A hand working on technical drawings with an orange pen, with another hand visible in the background.

THE PROCESSES

Holistic and individual optimisation of your manufacturing

Graph for production cost optimisation with various aspects of cost management.

Our performance modules for optimising your manufacturing help you to reduce costs, streamline processes and sustainably increase efficiency.

Cost management

How do you support the systematic identification, clear presentation, and targeted optimisation of cost potentials, across the entire value chain?.

Product Design and Development

We offer you various methods to optimally combine design and cost-consciousness. Our approach combines creative design with economic efficiency.

Process optimisation and evaluation

We help you make processes more efficient and systematically identify potential. This increases productivity and quality across your manufacturing and value chain.

Energy optimisation

We minimise energy consumption throughout the entire product lifecycle and analyse your products and processes for energy efficiency.

CO2 Footprint

We capture and assess the CO2 footprint of your products and manufacturing processes. This creates the basis for environmentally conscious decisions.

We are optimising your product costs

Our manufacturing processes

We are optimising your product costs

Sheet metal technology

Stacked metal sheets with a smooth surface in various lighting conditions.
  • Bending
  • Deburring
  • Cutting methods
  • Scissors
  • Welding
  • Stamping / Presses
  • Nibbling / Laser cutting

Electric motors

Detailed view of an electric motor with copper windings and a rotating part.

Add

Welding process during which sparks and light are emitted from the weld point.
  • Add
  • Manual and robot welding
  • Calculation similar to MTM

Casting process

Molten metal flowing out of a mould during the casting process.
  • Croning (moulding process)
  • Die casting
  • Investment casting
  • Die casting
  • Sand casting
  • Injection moulding

Cable assembly

Colourful cables in various colours, hanging from a stand.

Montage

Industrial robot arms working on a conveyor belt in a manufacturing environment.
  • Individual assembly
  • Serial assembly
  • Flow assembly

Guide plate fitting

PCB processing machine with precise technology in an industrial environment.

Surfaces

Shiny golden surface with soft light reflections.
  • Electroplating
  • Hardening
  • Painting

Machining

A collection of metal shavings and scraps in various shapes and sizes=
  • Turn
  • Drilling and tapping
  • Milling
  • Saw
  • Sanding

Our expertise for your manufacturing optimisation

KLOEPFEL by's team EPSA – Engineering has over 25 years of experience in the manufacturing industry. The observation that many companies lack clear transparency about their product costs was the starting point for the development of Cost Control.

Following intensive development work, Cost Control was created as a powerful tool that is now successfully used in various company departments, from the purchasing department for validating procurement prices, through production planning to manufacturing for ensuring productivity.

A man in a suit with grey hair and a friendly smile stands in front of a bright wall.

„With Cost Control, we offer companies not just a tool for cost management, but a sustainable solution to increase efficiency, optimise resource utilisation, and secure the future of production.“

– Manfred Esser, Managing Director KLOEPFEL by epsa - engineering

With well-founded expertise in over 20 industries, from mechanical engineering to medical technology, we regularly achieve cost savings of 15-30 %. Our team supports you in specifically improving your cost structures, making processes more efficient, and ensuring long-term productivity.

Trust in the satisfaction of our customers

Satisfied customers

Applied Materials logo in blue writing on a white background.
Mechanical and plant engineering
Applied Materials
BETEK logo in blue writing with the word 'Progress!' underneath.
Metal processing
Betek
Brückner Maschinenbau logo in black lettering on a white background.
Mechanical and plant engineering
Brückner
Logo with the lettering 'DOLL' in black font on a yellow background.
Special vehicle construction
Doll
EVVA logo with the text 'access to security' in yellow lettering on a black background.
Metal processing
Evva
Grammer logo with blue and white design elements on a white background.
Automotive
Grammer
Grimme logo in red lettering on a white background.
Special vehicle construction
Grimme
Grünbeck logo in grey lettering with colourful dots above the 'ü'.
Grünbeck
Logo of Hirtenberger Defence Systems with lettering and symbol.
Hirtenberger
Logo of Lely in a red oval shape with white lettering.
Lely Group

Optimise production now

A man in a suit with grey hair and a friendly smile stands in front of a bright wall.

„I am happy to be available for a no-obligation consultation on the topic of manufacturing optimisation."

Manfred Esser, Managing Director KLOEPFEL by EPSA - engineering

Excellent as BEST CONSULTANTS - 10th time in a row

Forbes 2025 Logo with the text 'Best Consulting Firms' and the note 'powered by Statista'.
Award for Brandeins Top Consultants 2025 for the best consultants in Germany.
Name
Data protection

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